At present, the immersive experience of VR technology is accelerating into people's lives, and many enterprises are stimulating "wind". As a global leader in the solution of optical imaging systems solution providers, it is relying on the good accumulation before, joined the "smart economy" chorus early, vigorously develop intelligent optical products, and catch up with the world optical product transformation. The trend has become a "hidden champion" in the subdivision field.

        How did the "village and township enterprises" more than 30 years ago develop into listed companies that sold more than 10 billion yuan? After the reporter’s interview, he felt that the key to keeping pace with the development of the times was technological innovation and intelligent production.

        Micro-Innovation Gains Insurmountable Technical Barriers
 
        Mobile phone cameras, surveillance probes, driving recorders... these digital products with “eyes” or smart vision systems often used in daily life are inseparable from the lens, a slim, coin-like lens, and a button-like size. There are many universities in the lens, and how does Juju become the global leader?
 
        "Simple and simple, a camera and a camera module, the inside knowledge can be great." Jue Weiwei, the head of the car-integrated vehicle optics company of Poly Group Co., Ltd., gave an example to reporters. Before 2004, Poly was able to The field of optics was famous. At that time, a German company found the Juyi Group to talk about business and said that it would have a batch of lenses mounted on the car.
 
        "At the time, we wanted to be simple. I thought it was no different from being installed in a car. It was not a lens." Yan Wenwei said that it was done according to the conventional requirements.
 
        After the customer got the goods, they made various reliability tests, such as various vibration tests, temperature and humidity tests and chemical tests. As a result, the lens was damaged, the image was blurred, and the surface was corroded.
 
        At this time, Juyi realized that there is a huge difference between the quality requirements of the car lens and the general lens. After that, Juyi Group continued to increase its scientific and technological research and development strength. Through more than 10 years of continuous exploration and research, it has formed a set of research and development innovation models that conform to the company's own development, and has overcome one technical difficulty after another, relying on one by one. New, condensed the technical barriers that the general lens manufacturers can't overcome in the short term.
 
        It is precisely because of the constant pursuit of scientific and technological innovation that Poly Group has created a number of industry miracles - the top spot of taking a global car lens in 5 years, and it has been 10 years since the mobile phone module "newbie" became The leader of the industry...

        Pre-layout of VR project caught the attention of Prime Minister of Canada
 
        Nowadays, VR technology is accelerating its expansion into games, film and television and other entertainment fields. It is widely known in the industry as the next step after smart phones. The use of optical components as the core device of VR has always been an important cornerstone for promoting VR technology.
 
        Polygon has a strong foundation in optical lenses, lenses, 3D interactive lenses, etc. It has always been an important supplier of VR optical components.
 
        In order to grasp the development trend of the wide application of intelligent optics under the Internet of Things, and systematically improve the ability of enterprise's soft and hard integration, Juxi Group established Zhejiang Juduo Intelligent Optical Technology Co., Ltd. in Hangzhou last year to focus on 3D intelligent optics in the field of personal consumption. New application.
 
        In recent years, many new products, such as panoramic camera modules, motion camera modules, virtual reality modules, and biometric modules, have been unveiled at the CES exhibition in the United States and have been well received by international customers.
 
        Last year, at the business signing ceremony of the Canada-China Business Council, one of the G20 events, Juyi successfully reached an agreement with the Canadian company Bubl Technology Ltd. The two parties will jointly develop the latest generation of panoramic cameras. The project was highly praised by Prime Minister Trudeau, Canadian Trade Minister and head of the China-Canada Trade Council.
 
         "Our original work is to make high-precision, compact optical camera module, smart optics. The company's products are mainly combined with the concept of intelligence. The product itself, we call it SMART EYE, which is the smart eye. The future The product itself combines intelligent software and algorithms in it, making the added value of the product higher and more in line with the market demand for the arrival of the mobile Internet and the Internet of Things.” Wang Zhongwei, General Manager of Zhejiang Juyi Intelligent Optical Technology Co., Ltd. told reporters .
 
        In addition to setting up an R&D center in Hangzhou, the new company also has offices in the United States. The business radiates to the United States and Canada. The new panoramic camera that cooperates with Canadian companies is one of the directions.
 
        Machine substitution and upgrading in advance
 
        Scientific and technological innovation is the foundation, which not only promotes the upgrading of products, but also leads to great changes in production methods.
 
        With the rise in labor prices, the “demographic dividend” of China's manufacturing industry is constantly disappearing. The international economic situation is complex and ever-changing. The world economy has undergone profound adjustment. The developed countries have promoted "re-industrialization" and "return of manufacturing industries". The global high-end manufacturing competition is increasingly evident. The use of modern and automated equipment to upgrade traditional industries, accelerate changes in the mode of growth that depends too much on labor, increase labor productivity, promote technological dividends to replace demographic dividends, and become an inevitable choice for the optimization and upgrading of Chinese manufacturing industries and sustained economic growth.
 
        As the “l(fā)eader” of the domestic optical industry, in the process of continuous development, it also faces severe challenges such as rising labor costs and exacerbating factor constraints, which urgently require transformation and upgrading.
 
        As early as in 2007, Julu Zhejiang Optical Lens Manufacturing Department introduced the first automatic cutting machine, which started the attempt of the production automation transformation of Poly. In the same year, the poly lens Zhejiang Optical Lens Manufacturing Department also began to introduce automatic core picking machine, so that the core take this traditional optical process has gradually become automated.
In 2010, Polychem proposed a strategy for transformation and upgrading. One of the ways is to “shift from a labor-intensive approach to a technology-intensive approach to production.” Since then, the process of automating the production of poly 泓瀚 has also begun to enter the fast lane.
 
        Nowadays, the automation and improvement of Polychem has achieved remarkable results. A large number of automatic equipments have been developed, the cost of labor has been greatly reduced, and the production efficiency has been greatly improved. More importantly, the core competitiveness of enterprises has been continuously strengthened.
 
        Taking a finished product testing machine as an example, compared with CCM machines, the efficiency can be increased by about 150%, the test cost can be reduced by 38%, the personnel cost can be reduced by 15.6 million per year, and the floor space can be reduced by 260 square meters. The area of plant saved can be at least Can be used to expand two new production lines. Today, the device has been successfully upgraded to the second generation. Without affecting the efficiency, the field of view of some products has been expanded from 80 degrees to 100 degrees, which can meet the testing needs of large-field modules and improve the company’s Competitiveness.

        Intelligent and flexible production gives robots "the most powerful brain"
 
        On August 18 last year, Ningbo became the nation's first "China-made 2025 pilot demonstration city." Among them, smart manufacturing is a keyword.
 
        Among them, smart manufacturing is a keyword. What exactly is "smart manufacturing"? The reporter walked into the newly installed intelligent production line of Juyi.
 
        “The so-called flexible production is to complete multi-task operation on one (set) equipment.” Weng Jiuxing, head of Juyi’s Juyi Intelligent Technology, told reporters that the entire “smart flexible production line” includes an assembly line and a set of intelligent numbers. Factory management system. The assembly line can realize the collinear production of several products: the robot first uses the machine vision to capture the products onto the assembly line, and then realizes the automatic production according to their respective planning paths. The entire assembly line includes four production processes: loading, assembly, testing, and blanking.
 
        At an assembly station, the reporter saw that there were more than 10 sets of fixtures for each of the two robots. According to different parts, the two robots automatically switch the fixtures to coordinate the assembly of a precision product. According to reports, the installation accuracy of the product can reach 5 microns (1 micron is equal to one thousandth of a millimeter), and artificial can not be achieved by ordinary robots. At a testing station, the reporter saw that the robot here also has more than 10 sets of fixtures, which can complete a variety of parts and multiple angle measurements to fully verify product quality.
 
        Weng Jiuxing told reporters that smart manufacturing is not a simple machine substitution, but on the basis of this, the data of each production node is collected. Through data modeling, big data analysis method is used to find the most suitable for product production. The lowest cost manufacturing model. “Automated production is like switching from a bicycle to a car. The speed will be fast but not all the way. For example, when road congestion occurs, intelligent manufacturing is to solve this problem. Through the support of big data, the seamless integration of equipment production system and business management system is realized. To achieve scientific deployment."
 
        In recent years, with the large-scale implementation of automation and digital transformation of PolyHuan, thanks to its integrated advantages in robot vision processing systems, management systems, and control systems, the company has independently developed a set of intelligent manufacturing technology solutions and succeeded in the company's internal Get applied and accumulated a wealth of experience.

        In 2015, Juyi officially entered the field of intelligent manufacturing, and established a separate subsidiary, namely Juyi Intelligent Technology. In less than two years, JUKI Intelligent Technology has successfully won the bid for the smart production line project of a national large-scale scientific research and production consortium, and took the lead in the comprehensive standardization of operation and management of digital photovoltaic modules for smart manufacturing. "Test and verification system" project successfully entered the list of "2016 smart manufacturing comprehensive standardization and new model application projects" to fill the gap in the industry.